About us

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DFM Turnaround

Our Story

Hansheng Automation was founded with the original intention of being a gear supplier that truly understands manufacturing, not just a factory that takes orders.

From day one, we invested in people and equipment. Today, our production floor runs Kashifuji KPS30 gear skiving machines alongside Ningjiang CNC gear hobbing centers and precision CNC gear grinding machines — a configuration that lets us hold tolerances at ISO / DIN Level 5 (AGMA 11–12 equivalent) consistently.

Over the past 10 years, we have grown from serving tobacco machinery manufacturers to supporting clients in medical devices, industrial packaging, robotics, and new energy equipment. The industries have changed; our standard has not.

kashifuji gears kiving machine KPS30
– Kashifuji Gear Skiving Machine KPS30

Our Engineering Team

Expertise Across Industries

Our engineering team averages over 8 years of gear-specific experience across robotics, medical, new energy, and precision industrial applications.

If you arrive with a complete drawing package, we get to work. If you arrive with a performance requirement and no drawings, we can take it from there.

That capability — to receive a project at any stage and move it forward — is what separates us from a standard machining subcontractor.

Proactive DFM Review

What sets us apart is not just reading a drawing. Before production begins, we evaluate:

Checking gear parameters
Optimizing tooth profile geometry
Evaluating material & heat treatment
Running 3D simulation modeling
“The goal is to surface problems on paper, not on the production floor.”

Why Work With Us?

DFM Analysis

Every custom gear project we take on includes a Design for Manufacturability review. We check for geometric features that would compromise precision, tolerances that are achievable on paper but difficult to hold at volume, and material choices that may not survive the application environment.

ISO Level 5 Precision

Achieving ISO / DIN Level 5 on a single part is one thing. Holding it across a production batch is another. Our equipment configuration — combining Kashifuji KPS30 skiving for complex internal gears, Ningjiang CNC hobbing centers for high-speed external gear production, and CNC grinding for final precision finishing — gives us process control that supports consistent quality at scale, not just on sample parts.

Flexible Volume — MOQ from 5 Pieces

Prototype validation and small-batch development are core parts of our business, not exceptions to it. Our minimum order quantity starts at 5 pieces, with no change in engineering attention or quality standard. When your project moves to volume production, we scale with you — same team, same tolerances, larger quantities.

IP Protection and NDA

Every drawing and design file you share with us stays within our facility. We do not share client specifications with third parties, and we are prepared to sign a Non-Disclosure Agreement before any technical exchange begins. Your design is yours.

Serving Clients Across Industries and Borders

We currently supply precision gear components to manufacturers in over 60 countries and regions, including Canada, the United Kingdom, Russia, Indonesia, Thailand, as well as across Southeast Asia and Europe. Our clients span robotics systems integrators, tobacco machinery manufacture, medical device OEMs, packaging machinery manufacturers, and new energy drivetrain developers. What they have in common is a need for precision gears that perform — and a supplier that communicates clearly and delivers on time.

Industries We Serve

Robotics & Automation

Robotics & Automation

Precision gears for joint drives, linear actuators, and multi-axis motion systems where backlash tolerance and repeated positioning accuracy are non-negotiable.

Tobacco Machinery

Tobacco Machinery

One of our founding industries. We have supplied precision gear components for high-speed tobacco processing equipment for over a decade.

Medical Devices

Medical Devices

Low-noise, high-precision gear components for surgical equipment, diagnostic instruments, and rehabilitation devices. Clean-room packaging available on request.

New Energy

New Energy

Drivetrain and transmission components for EV powertrains, wind turbine auxiliaries, and energy storage systems — engineered for high-cycle fatigue resistance and long service life.

Industrial Packaging Machinery

Industrial Packaging Machinery

High-speed gear sets for intermittent and continuous motion packaging lines, with emphasis on dimensional consistency across large production batches.

Quality & Certifications

Our Quality Standard

Operating under ISO 9001-aligned quality management procedures. Every gear that leaves our facility is inspected against a defined measurement protocol before shipment.

Our Quality Lab is Equipped With:
CMM

Coordinate Measuring Machine for dimensional accuracy.

Gear Measurement Center

Comprehensive profile, pitch, and runout inspection.

Hardness Tester

Surface & core hardness verification post heat treatment.

Surface Profilometer

Ra measurement at functional contact surfaces.

Outgoing Inspection Process

Internally, every batch of our products undergoes rigorous quality inspection, covering dimensional inspection, surface finish measurement, gear accuracy grade, as well as material and heat treatment records.

Relevant reports provided upon request

Ready to Discuss Your Gear Requirements?

Whether you have a complete drawing package or just a performance specification, our engineering team is ready to take a look. Send us your files and we will come back with a DFM review and quotation within 48 hours — no commitment required.

Inside Our Facility

Explore our gear processing technology, high-precision QC footage, and production floor in action. We welcome you to experience our facility firsthand through an on-site visit.

Power Skiving

Gear Hobbing

Gear Shaping

Precision Gear Inspection

KPS30 machining real shot
Workshop for Gear Hobbing and Skiving
RICCI gear hobbing machine
Ningjiang gear hobbing machine
Gear Hobbing
Custom gear skiving tool
gear hobbing cutter
Planetary internal gear skiving
Gear inspection instrument

Manufactured by Hansheng Automation (Dongguan) Co., Ltd. — Visit our main site: hansmat.com